Optimize utility costs with explitia.EMS
Energy management systems for real-time control of industrial energy use
Energy is inmanufacturing companies directly affects margins, competitiveness, and compliance. Rising utility prices, ESG requirements, and growing pressure to control production costs mean that you need energy management systems that support your operational decisions.
explitia EMS is an advanced energy management system designed for real-time monitoring, analysis, and optimization of electricity and utility consumption. It can operate as a standalone EMS energy monitoring system or as part of a broader Production Portal environment.
The system turns energy data into operational insights to make energy a measurable and controllable part of your production process.
Gain full control over your energy costs!
See where and when your company consumes the most energy and how this translates into real production costs. Get in touch with us and try explitia.EMS today!
What can explitia EMS give you and your production plant?
If you are looking for Energy Management Systems that can do more than data collection, explitia.EMS will enable full visibility of energy consumption in a production along with financial context.
User benefit highlights
Full control over electricity and utility consumption
Automatic conversion of energy use into production costs
Identification of energy losses and anomalies
ESG reporting and carbon footprint calculation support
Allocation of energy consumption to specific machines, lines, and production orders
With real-time data, you can reduce energy waste and make better operational decisions based on facts, not assumptions.
What is an EMS energy monitoring system and what does it look like at explitia?
An EMS (Energy Management System) is an intelligent platform that monitors electricity and other utilities, collects data from metering infrastructure, and displays it through clear dashboards and reports.
explitia EMS can operate as:
- A standalone EMS system
- A module within a broader MES and Production Portal environment
The system gathers data from energy meters, gas and water meters, IoT sensors, and production equipment.
It processes this information using time-series data historization technology, resulting in accurate tracking and long-term analysis.
Modules and functionality of explitia.EMS systems
Data collection for intelligent energy management
The system integrates with electricity, gas, and water meters and automatically collects real-time data.
Analysis occurs at multiple levels:
- Individual machines
- Production lines
- Entire facilities
Analysis and visualization for energy monitoring
Energy data is processed into dashboards, charts, and facility visualizations that make high-consumption areas instantly visible.
Available analyses include:
- Consumption trends
- Energy performance indicators
- Impact of production processes on energy costs
You can quickly identify deviations and take corrective actions before small inefficiencies become measurable losses.
Energy cost allocation
The EMS system automatically calculates energy costs based on tariff structures and assigns them directly to production activities.
Integration with manufacturing systems enables allocating energy consumption to:
- Specific products
- Production batches
- Individual production orders
With this feature, you can precisely calculate costs and make informed pricing decisions.
Optimization and loss identification
explitia.EMS systems detect energy anomalies, excessive consumption during downtime, and areas requiring efficiency improvements.
Repetitive small inefficiencies can generate significant annual costs. Identifying and eliminating them improves cost control and production stability.
Automated ESG reporting
The system generates energy consumption reports and provides data required for ESG reporting and carbon footprint calculations.
It reduces manual reporting effort and assures consistency of environmental data across the company.
Why explitia.EMS stands out among other energy management systems
| Scalability | The platform supports multiple measurement points and can grow with your company |
| Production integration | explitia.EMS connects energy data with production context. You can analyze energy costs in relation to output, machine performance, and order execution |
| Flexible implementation | Deployment can begin with a pilot and gradually expand to the entire facility, reducing your investment risk |
| Modern web architecture | The application runs in a web browser and does not require local software installation |
Turn energy data into business decisions!
explitia.EMS not only collects data, but also helps interpret it in the context of production, costs, and overall manufacturing plant efficiency. Write to us and see how much it can bring to your factory!
How EMS supports production management?
Example data flow:
EMS collects energy data
MES analyzes production
OEE evaluates efficiency
Traceability assigns costs to the final product
Energy is not treated as a general overhead. It becomes a measurable production parameter related to performance and profitability.
Business benefits of implementing energy management systems
| Reduction of electricity and utility costs |
| Full transparency of energy consumption |
| More accurate production and energy budgeting |
| Automated ESG reporting |
| Possibility to expand with additional Production Portal modules |
Real-time insight allows you to make better decisions and increases operational stability in the manufacturing plant.
How explitia EMS integrates with other systems?
explitia.EMS can function independently, but it also operates within a broader Production Portal ecosystem that includes:
MES-class system
The combination of EMS and MES makes it possible to link energy and utility consumption with actual production, production orders, lines, and machines.
More
OEE
The combination of EMS and OEE makes it possible to assess how energy consumption affects production availability, performance, and quality, while also enabling faster identification of energy losses.
More
Statistical Process Control
The combination of EMS and SPC makes it possible to analyze energy consumption in relation to process stability and quality parameters.
More
Traceability
The combination of EMS and traceability makes it possible to assign energy consumption to a specific batch, product, or process stage.
More
The shared environment ensures smooth data flow between modules and consistent information across departments.
Start managing energy intelligently with explitia.EMS
If your company needs energy management systems that help you manage production and reduce energy costs, explitia.EMS is designed for your industrial environments.