SMS notifications system for industrial automation
Do you want to react faster to failures and deviations from standards in your production plant? Discover our SMS notifications system and see how easily you can increase process safety and optimize your plant’s performance.
Simple solution – faster reaction
The SMS notifications system from explitia is a tool designed for production plants like yours! We are fully aware that industrial automation requires continuous supervision. Any deviation from standards and process parameters can lead to failures, downtime, or quality issues.
Our SMS notifications system is the answer to this challenge. It enables instant reaction to irregularities, complementing production monitoring systems.
How does the SMS notifications system work?
The explitia system connects with automation devices in your plant network through standard communication protocols:
After configuring variables and alarm thresholds, the system automatically monitors process values. When a threshold is exceeded for a defined period, it immediately sends an SMS notification to a selected group of recipients.
What’s more, the configuration is very simple. It can be done directly from a web browser – without coding or specialist knowledge.
Key functionalities of the SMS notifications system in industry
At explitia, we approach production automation holistically. Digitalization is not only about implementing IT systems but also about automating all processes within the plant. That’s why we have ensured practical functionalities in the SMS notification system.
Independent configuration
A huge advantage of our SMS notification system is that it allows independent configuration. Without programmers’ support, any maintenance worker or production team member can:
- add new variables;
- define alarm thresholds (greater/less than a specified value);
- set delays – a message is sent only if conditions remain met for a defined time;
- configure multiple notifications with adjustable frequency;
- create recipient groups with different phone numbers;
- personalize SMS content with automatically inserted values.
Example:
The raw material tank exceeded 85% capacity. The system waits 30 seconds for confirmation, then sends an SMS to the “Duty_24h” group: “Alarm: Tank_Level_A1=87%. Time: 14:25”. If the condition continues for another 5 minutes, the notification is sent again.
Multiple notifications
You decide how often the system reminds about an ongoing alarm.
Flexible recipient assignment
Each production plant is different, so you can create groups of numbers and adapt notifications to specific halls or lines.
Visualization and logs
In the panel, you see current values, connection status, and a history of recent alarms.
Minimal infrastructure requirements
Worried you’ll need to invest in new equipment? Not at all. Implementing the SMS system requires only:
- an SMS router (we provide it with a SIM card),
- connection to the plant network (access to PLC controllers),
- a computer or server to run the application.
Fast implementation
The SMS notification system is a ready-to-use solution we can launch in just one day, without lengthy analyses or audits.
So what does the implementation process look like?
Install hardware – SMS router and application server.
Configure connections with automation devices.
Team training – browser-based instructions.
Go-live – the system ready for use.
Technical capabilities of the system
Unlimited scalability
The system can monitor:
- single machines or entire production lines,
- dozens of variables from different devices,
- multiple production halls from one place.
Notificationgrouping
Different groups of recipients for different responsibility areas:
- Hall 1 → Team A
- Hall 2 → Team B
- Critical parameters → Management
Intuitive web interface
Access the system via browser from anywhere in the plant network. You will find:
- a dashboard with live values,
- machine/station alarm history,
- device connection status,
- user and permissions management module.
Not sure if this system solves your production problems?
Book a Free Workshop and we will analyze the challenges your company is facing.
5 benefits of SMS notifications for production processes
Faster reaction to failures and deviations
SMS reaches responsible staff even if they are not watching the visualization. Maintenance workers get notifications regardless of where they are in the plant—allowing immediate action.
Preventing failures and downtime
Quick response minimizes downtime and costly breakdowns.
Scalability
Our SMS notification system is built to easily add new devices and rules, aligned with your plant’s growth.
Low cost and ease of use
The solution works on a lightweight server or even a Raspberry Pi.
Security and reliability
The SMS notification system ensures your data security thanks to:
- local architecture – the entire system runs in the plant network, independent of internet or external services;
- minimal system resources – it runs on industrial servers, office computers, or embedded devices (e.g. Raspberry Pi);
- simple backup and recovery – SQLite database enables quick backup of the entire configuration.
Who is this solution for?
The SMS notifications system is ideal for:
| Maintenance departments | instant alerts about machine and device issues enable fast repair actions. |
| Production managers | monitoring key process parameters allows optimization of efficiency and quality. |
| Warehouse management teams | notifications about stock levels support supply planning and prevent downtime. |
| Quality assurance staff | monitoring quality-related parameters ensures compliance with standards. |
As you can see, this is a practical complement to the MES system and other explitia solutions.